JOINT CONSTRUCTION PHOTOS
Close
up of straight butt joint.
Layered
moulding with butt joints offset between the two layers.
This moulding is approximately 4 1/2" wide x 3" thick.
Full
view of the above moulding.
This
is our rear mount
wafer joint system where a mahogany disk is let into the back surface
of the
moulding. The segments
are butt jointed together and then the wafer spans the joint.
Note that the grain of the 3/16" thck wafer is going
across the joint for maximum strength.
This
shows our
standard finger joint construction applied to a red oak moulding.
Careful grain
and color matching help make the fingers disappear into the
grain. In this moulding you have
to look very closely at the joint in order to see the fingers.
This 2 1/2" Colonial pine moulding is shown prior to sanding so as to
highlight the
appearance of the fingers in the face of sloped
profiles. With wood species such as pine and maple,
which have uniform color and minimal grain pattern, we recommend
investing a bit more
and
upgrading to the rear mount wafer system displayed above.
This
is a laminated moulding that will be applied to a curved wall.
The lamination strips are typically
1/8" to 1/4" thick depending upon radius, wood species and moulding
thickness.
This
is a
mohagany moulding made with no visible joints or seams. Its
construction is similar to a
strip laminated moulding but the natural grain pattern across the
face of
the moulding is more pronounced.
In
thin strip laminations the grain pattern disappears because the strips
are not much wider
then the
material removed by the saw blades cutting the strips. In this
process the blade
cuts
are only a small fraction of the final moulding width. We call
this process "steam-lam" because
it combines steam bending of wider strips with laminated constructon.
A
full width shot of the mahogany steam-lam moulding.
It's hanging on the wall
above our digitizing board. The board is used to digitize
tracings of windows, doors etc.
into AutoCAD with extraordinary accuracy. This assures that we
will produce mouldings that
accurately fit the templates provided by our customers.
Typical
custom made double wall corrugated shipping carton. This
type of box
does a good job of protecting our mouldings during shipment. On
the rare occasion
we experience shipping damage we will rectify the situation immediately.
A
group of poplar moulding sitting on our CNC router. This computer
controlled machine
precisely cuts out our segmented mouldings.
B.H. DAVIS COMPANY
PO BOX 70 / GROSVENORDALE, CT 06246
PHONE: (860)923-2771 FAX: (860) 923-3495
Call, fax or email us with
your questions, comments and price quote requests.